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Custom Lens Design
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Optical Design Capabilities

Custom Lens Designs Custom Lens Designs Custom Lens Designs Custom Lens Designs

Since 1965 Special Optics has designed and manufactured thousands of unique lens systems. Our optical design team has cataloged base designs ranging from laser beam expanders, telecentric scanning lenses, laser projection optics and UV objective lenses to long range surveillance lenses, Hyperspectral SWIR lenses, and IR zoom lenses. Having a large library of lens designs allows us to meet your design needs without disproportionate design costs. This means that we rarely have to design a system from "scratch." We simply choose a base design, and modify and re-optimize to meet the necessary requirements. In this way the customer need not compromise performance by being forced to choose a standard off-the-shelf lens but, instead, can obtain an exact design without incurring extreme design charges.

Lens Manufacture Capabilities   Assembly Capabilities
  • Glass and Crystal Polishing
  • Precision Grinding and Polishing of Optics from 4 to 280 mm in Diameter
  • Over 1000 Test Plates on Hand
  • Surface Regularity Better than 1/20 Wave
  • 10-5 Surface Quality
  • Interferometric Testing
  • Standard Radii from 2 to 13,931 mm
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  • Air-Space Tolerances Held to 1 Micron
  • Continuous Lens Design Reoptimization During Assembly
  • Centration, Wedge and Tilt Tolerances Held to Better than 1 Micron
  • Air-Bearing Spindles
  • Laser Alignment
     
Lens Testing Capabilities   Coating Capabilities
  • Phase Shift Interferometry
  • Radius Measurement to Within 1 Micron Sagittal Height
  • Centration to within 1 Arcsecond
  • Flatness and Regularity to Within 1/20 Wave
  • Transmission and Reflection Wavefront Error
  • Effective Focal Length
 
  • Broadband and "V" Anti-reflection Coatings
  • Double- and Triple-"V" Designs
  • > 500 MW/cm2 Damage Threshold
  • 248-2200 nm Range Capability
  • In-house Thin Film Design

Manufacturing Tolerances

Attribute Commercial Quality Precision Quality Maximum Quality
Diameter (mm) +0.00/-0.10 +0.000/-0.05 +0.000/-0.025
Center Thickness (mm) 0.150 0.050 0.025
Radius (power) 0.2% (8 rings) 0.1% (4 rings) 0.05% (2 rings)
Irregularity (waves@633nm) 1 0.25 0.1
Wedge (mm) 0.05 0.005 .0025
Decenter (arc min) 0.05 0.01 0.005
Scratch - Dig 80 - 50 60 - 40 20 -10
AR Coating (r avg) < 1.5% < 0.5% < 0.25%

 

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